| Ignition order |
1-3-4-2 |
|
|
| Order of numbering of cylinders |
1-2-3-4 |
| Direction of rotation of a cranked shaft |
Counterclockwise |
| Ø cylinders, mm |
86.11 |
| Course of pistons, mm |
97.03 |
| Working volume, cm of 3 (l) |
2261 (2.3) |
| Limit admissible size of not planeness of the inlet pipeline / final collector, mm |
0.152 |
| On a cover of the distributor the plug of connection of VV of a wire of a spark plug of the first cylinder is darkened. |
|
Camshaft
|
| Axial side play, mm |
| Nominal rate |
0.051 ÷ 0.152 |
| Limit admissible value |
0.508 |
| Maximum admissible size of a lateral beating, mm |
0.051 |
| Gaps in bearings, mm |
| Nominal rate |
0,051 ÷ 0.089 |
| Limit admissible value |
0.152 |
| Height of working ledges of cams, mm |
| VTEC models |
| Cams of inlet valves |
| The primary |
37.7749 |
| Average |
39.7256 |
| The secondary |
34.4805 |
| Cams of final valves |
38.3667 |
| Models without VTEC |
| Cams of inlet valves |
38.3388 |
| Cams of final valves |
37.7165 |
|
Oil pump
|
| Gap between teeths of external and internal gear wheels, mm |
| Nominal rate |
0.025 ÷ 0.152 |
| Limit admissible working value |
0.203 |
| Gap between an external gear wheel and a pump housing, mm |
| Nominal rate |
0.102 ÷ 0.178 |
| Limit admissible working value |
0.203 |
| Axial gap between a casing of the pump and gear wheels, mm |
| Nominal rate |
0.025 ÷ 0.076 |
| Limit admissible working value |
0.127 |
|
Efforts of a tightening of threaded connections
|
N • m
|
| Bolts of fastening of a delivery chamber of an air path |
22 |
| Bolts of fastening of covers of bearings of a camshaft |
| 6.0 x 1.0 mm |
12.2 |
| 8.0 x 1.25 mm |
22 |
| Bolts of a cover of a head of cylinders |
9,7 |
| Nut of fastening of a balancing shaft / natyazhitelya gas-distributing belt |
45 |
| Camshaft cogwheel bolt |
58 |
| Bolt of a pulley of a cranked shaft |
245 |
| Bolts of a head of cylinders |
| Stage 1 |
30 |
| Stage 2 |
To hold on for 90 ° |
| Stage 3 |
To hold on for 90 ° |
| Stage 4 (only for new bolts) |
To hold on for 90 ° |
| Bolts of fastening of a flywheel to a cranked shaft |
62 |
| Bolts of fastening of a driving disk to a cranked shaft |
73 |
| Nuts of fastening of the inlet pipeline |
22 |
| Nuts of fastening of a final collector |
31 |
| Bolt of fastening of a cogwheel of a forward balancing shaft |
30 |
| Bolt of fastening of a cogwheel of a back balancing shaft |
24 |
| Bolts of fastening of the pallet of a case to the engine block |
13.6 |
| Stopper of the reducing valve |
39 |
| Bolts/nut of fastening of a maslozaborny tube of the oil pump |
11.8 |
| Bolts of a casing of the oil pump |
11.8 |
| Bolts of a casing of a back epiploon of a cranked shaft |
11.8 |
| Bolts of fastening of the top and lower covers of a gas-distributing belt |
11.8 |
| Bolts of fastening of the water pump |
See the Head of the Cooling system, heating
|
| Forward support of a suspension bracket of the power unit |
| Bolts of fastening of an arm of a support to the chassis |
38 |
| Bolts of fastening of an arm of a support to the engine |
38 |
| Through bolt |
64 |
| Back support of a suspension bracket of the power unit |
| Bolts of fastening of a pillow of a support to the chassis |
38 |
| Bolts of fastening of an arm of a support to the engine |
54 |
| Support hairpin nut |
54 |
| Left support of a suspension bracket of the power unit |
| Bolts/nuts of fastening of an arm of a support to the engine |
54 |
| Bolts of fastening of a pillow of a support to the chassis |
38 |
| Right support of a suspension bracket of the power unit |
| Through bolt |
40 |
| Nuts of fastening of an arm of a support to transmission |
38 |
| Bolts of fastening of a pillow of a support to the chassis |
38 |
|
V6 engines
|
|
General parameters
|
|
|
Numbering of cylinders (from a gas-distributing belt to transmission) |
| Back row (from a back partition of a compartment) |
1-2-3 |
| A forward row (from a radiator) |
4-5-6 |
| Direction of rotation of a cranked shaft |
Clockwise |
| Ignition order |
1-4-2-5-3-6 |
| Ø cylinders, mm |
86.11 |
| Course of pistons, mm |
86.11 |
| Working volume, cm of 3 (l) |
2999 (3.0) |
| Limit admissible size of not planeness of the inlet pipeline / final collector, mm |
0.152 |
|
Camshaft and yokes of the drive of valves
|
| Gap in bearings of a camshaft, mm |
| Nominal rate |
0.0508 ÷ 0.0889 |
| Limit admissible working value |
0.152 |
| Height of cams of a camshaft, mm |
| Cams of the drive of inlet valves |
| The primary |
34.6151 |
| The intermediate |
36.2102 |
| The secondary |
31.1887 |
| Cams of the drive of final valves |
36.0756 |
| Axial side play of a camshaft, mm |
| Nominal rate |
0.051 ÷ 0.203 |
| Limit admissible working value |
0.203 |
| Limit admissible size of a beating of a shaft, mm |
0.051 |
| Oil gap of landing of yokes on axes, mm |
| Yokes of the drive of inlet valves |
| Nominal rate |
0.0254 ÷ 0.0660 |
| Limit admissible working value |
0.0660 |
| Yokes of the drive of final valves |
| Nominal rate |
0.0254 ÷ 0.0762 |
| Limit admissible working value |
0.0762 |
|
Oil pump
|
| Gap between an external gear wheel and the case, mm |
0.152 ÷ 0.203 |
| Gap between teeths of gear wheels of external and internal gear wheels, mm |
0.051 ÷ 0.203 |
| Axial side play of gear wheels, mm |
0.025 ÷ 0.127 |
|
Efforts of a tightening of threaded connections
|
N • m
|
| Bolts of fastening of a persistent plate of a camshaft |
22 |
| Bolts of fastening of a cogwheel of a camshaft |
91 |
| Bolt of fastening of a pulley of a cranked shaft |
245 |
| Bolts of fastening of heads of cylinders |
| Stage 1 * |
39 |
| Stage 2 * |
69 |
| Stage 3 * |
98 |
| Bolts of fastening of a cover of a head of cylinders |
11.8 |
| Bolts of fastening of a driving disk |
73 |
| Bolts of fastening of a final collector |
31 |
| Bolts of fastening of the thermofilter of a final collector |
22 |
| Lower and top bolts / nuts of fastening of the inlet pipeline |
22 |
| Bolts/nut of fastening of the pallet of a case |
11.8 |
| Bolts of fastening of the oil pump |
11.8 |
| Bolts of fastening of axes of yokes |
23 |
| Bolts of fastening of a natyazhitel of a gas-distributing belt |
11.8 |
| Bolt of an intermediate roller of a gas-distributing belt |
45 |
| Bolts of covers of a gas-distributing belt |
11.8 |
| Bolts of the holder of a back epiploon of a cranked shaft |
11.8 |
| Bolts of an arm of the left support of a suspension bracket of the power unit |
45 |
| Through bolt of a pillow of the left support of a suspension bracket of the power unit |
54 |
| Bolts of fastening of an arm of a forward support of a suspension bracket of the power unit |
38 |
| Bolts of fastening of an arm of a back support of a suspension bracket of the power unit |
38 |
| Nuts of fastening of pillows of support of the power unit (peredn. and zadn.) |
54 |
| Bolts of fastening of the right support of a suspension bracket of the power unit |
38 |
| * Each stage is carried out twice |
|
General and capital repairs of the engine
|
| Four-cylinder engines |
|
General parameters
|
| Ø cylinders, mm |
86.11 |
| Course of pistons, mm |
97.03 |
| Working volume, cm of 3 (l) |
2261 (2.3) |
| Compression pressure in cylinders, kgf/cm 2
|
| Nominal rate |
12.5 |
| Minimum admissible value |
9.5 |
| The maximum admissible difference of pressure between cylinders |
2.0 |
| Oil pressure (at the heated-up engine), kgf/cm 2
|
| At 3000 rpm |
3.5 |
| The minimum admissible value at single turns |
0.7 |
| Limit admissible size of not planeness of a head of cylinders, mm |
0.051 |
|
Valvate mechanism
|
| Height of cylindrical part (belt) of plates of valves, mm |
| Inlet valves |
| Nominal rate |
0.838 ÷ 1.143 |
| Limit admissible working value |
0.660 |
| Final valves |
| Nominal rate |
1.041 ÷ 1.346 |
| Limit admissible working value |
0.940 |
| Ø cores of valves, mm |
| Inlet valves |
| Nominal rate |
5.4839 ÷ 5.4940 |
| Limit admissible working value |
5.4559 |
| Final valves |
| Nominal rate |
5.4508 ÷ 5.4610 |
| Limit admissible working value |
5.4204 |
| Gap of landing of cores of valves in the directing plugs, mm |
| Inlet valves |
| Nominal rate |
0.0203 ÷ 0.0457 |
| Limit admissible working value |
0.0762 |
| Final valves |
| Nominal rate |
0.0559 ÷ 0.0787 |
| Limit admissible working value |
0.1270 |
| Free length of valvate springs, mm |
| Models with VTEC |
| Inlet valves |
51.079 |
| Final valves |
55.575 |
| Models without VTEC |
| Inlet valves |
53.670 |
| Final valves |
55.575 |
| Adjusting height of cores of valves, mm |
| Inlet valves |
| Nominal rate |
46.761 ÷ 47.549 |
| Limit admissible working value |
47.803 |
| Final valves |
| Nominal rate |
46.685 ÷ 47.473 |
| Limit admissible working value |
47.727 |
|
Cranked shaft and rods
|
| Shatunny necks of a cranked shaft of Ø, mm |
44.9758 ÷ 45.0012 |
| Limit admissible conicity and ovality, mm |
0.0051 |
| Working gap of shatunny bearings, mm |
| Nominal rate |
0.0203 ÷ 0.0483 |
| Limit admissible working value |
0.0203 ÷ 0.0483 |
| Axial side play of rods, mm |
| Nominal rate |
0.152 ÷ 0.305 |
| Limit admissible working value |
0.406 |
| Radical necks of a cranked shaft of Ø, mm |
| No. No. 1, 2 and 4 |
54.9808 ÷ 55.0037 |
| No. 3 |
54.9758 ÷ 55.0012 |
| No. 5 |
54.9910 ÷ 55.0164 |
| Limit admissible conicity and ovality, mm |
0.0051 |
| Beating, mm |
| Nominal rate |
0.025 |
| Limit admissible working value |
0.051 |
| Working gap in radical bearings, mm |
| No. No. 1,2 and 4 |
| Nominal rate |
0.0203 ÷ 0.0457 |
| Limit admissible working value |
0.0508 |
| No. 3 |
| Nominal rate |
0.0254 ÷ 0.0483 |
| Limit admissible working value |
0.0559 |
| No. 5 |
| Nominal rate |
0.0102 ÷ 0.0330 |
| Limit admissible working value |
0.0406 |
| Axial side play of a cranked shaft, mm |
| Nominal rate |
0.102 ÷ 0.336 |
| Limit admissible working value |
0.457 |
| Gap of landing of a back epiploon of a cranked shaft, mm |
0.51 ÷ 0.76 |
|
Balancing shaft
|
|
Forward shaft
|
| Neck of the first bearing Zh, mm |
| Nominal rate |
42.7228 ÷ 42.7330 |
| Limit admissible working value |
42.697 |
| Working gap of the bearing, mm |
| Nominal rate |
0.0660 ÷ 0.0991 |
| Limit admissible working value |
0.127 |
| Neck of the second Ø bearing, mm |
| Nominal rate |
38.7121 ÷ 38.7248 |
| Limit admissible working value |
38.710 |
| Working gap of the bearing, mm |
| Nominal rate |
0.0762 ÷ 0.1092 |
| Limit admissible working value |
0.127 |
| Neck of the third Ø bearing, mm |
| Nominal rate |
34.7218 ÷ 34.7345 |
| Limit admissible working value |
34.722 |
| Working gap of the bearing, mm |
| Nominal rate |
0.0660 ÷ 0.0991 |
| Limit admissible working value |
0.127 |
| Limit admissible conicity of necks, mm |
0.0051 |
| Limit admissible beating of a shaft, mm |
0.025 |
|
Back shaft
|
| Neck of the first Ø bearing, mm |
| Nominal rate |
20.9372 ÷ 20.9499 |
| Limit admissible working value |
20.930 |
| Working gap of the bearing, mm |
| Nominal rate |
0.051 ÷ 0.076 |
| Limit admissible working value |
0.102 |
| Neck of the second Ø bearing, mm |
| Nominal rate |
38.7121 ÷ 38.7248 |
| Limit admissible working value |
38.710 |
| Working gap of the bearing, mm |
| Nominal rate |
0.0762 ÷ 0.1092 |
| Limit admissible working value |
0.127 |
| Neck of the third Ø bearing, mm |
| Nominal rate |
34.7218 ÷ 34.7345 |
| Limit admissible working value |
34.722 |
| Working gap of the bearing, mm |
| Nominal rate |
0.0660 ÷ 0.0991 |
| Limit admissible working value |
0.127 |
| Limit admissible conicity of necks, mm |
0.0051 |
| Limit admissible beating of a shaft, mm |
0.025 |
|
Block of cylinders
|
| Not planeness of a surface of interface, mm |
| Nominal rate |
0.076 |
| Limit admissible value |
0.101 |
| Ø cylinders, mm |
| Marking of A or I (nominal rate) |
86.0095 ÷ 86.0196 |
| Marking of B or II (nominal rate) |
85.9993 ÷ 86.0095 |
| Limit admissible working value |
86.0704 |
| Limit admissible conicity and ovality, mm |
0.051 |
|
Pistons and piston rings
|
| Pistons, measured at distance of 20.3 mm from a skirt cut), mm |
| Not marked, or with marking And |
| Nominal rate |
85.9790 ÷ 85.9892 |
| Limit admissible working value |
85.9688 |
| With marking In |
| Nominal rate |
85.9688 ÷ 85.9790 |
| Limit admissible working value |
85.9587 |
| Gap of landing of pistons in cylinders, mm |
| Nominal rate |
0.0203 ÷ 0.0406 |
| Limit admissible working value |
0.051 |
| Gaps in locks of piston rings, mm |
| Top compression ring |
| Nominal rate |
0.203 ÷ 0.356 |
| Limit admissible working value |
0.610 |
| Second compression ring |
| Nominal rate |
0.406 ÷ 0.559 |
| Limit admissible working value |
0.711 |
| Oil scraper ring |
| Nominal rate |
0.203 ÷ 0.711 |
| Limit admissible working value |
0.787 |
| Gaps of landing of compression rings |
| Top compression ring |
| Nominal rate |
0.0356 ÷ 0.0610 |
| Limit admissible working value |
0.127 |
| Second compression ring |
| Nominal rate |
0.0305 ÷ 0.0559 |
| Limit admissible working value |
0.127 |
|
Efforts of a tightening of threaded connections
|
N • m *
|
| Bolts of fastening of a casing of a gear wheel of a back balancing shaft |
24 |
| Bolts of covers of radical bearings |
| Stage 1 |
30 |
| Stage 2 |
79 |
| Nuts of covers of the lower heads of rods |
| Stage 1 |
19.0 |
| Stage 2 |
To hold on for 90 ° |
| Bolts of the holder of a back epiploon of a cranked shaft |
11.8 |
| V6 engines |
|
General parameters
|
| Ø cylinders, mm |
86.11 |
| Course of pistons, mm |
86.11 |
| Working volume, cm of 3 (l) |
2999 (3.0) |
| Compression pressure in cylinders at 200 rpm and completely open butterfly valve, kgf/cm 2
|
| Nominal rate |
12.5 |
| Minimum admissible value |
9.5 |
| The maximum admissible difference of pressure between cylinders |
2.0 |
| Oil pressure (at the heated-up engine), kgf/cm 2
|
| The minimum admissible value at 3000 rpm |
5.0 |
| The minimum admissible value at single turns |
0.7 |
| Limit admissible size of not planeness of a head of cylinders, mm |
0.051 |
|
Valvate mechanism
|
| Height of cylindrical part (belt) of plates of valves, mm |
| Inlet valves |
| Nominal rate |
0.838 ÷ 1.143 |
| Limit admissible working value |
Limit admissible working value |
| Final valves |
| Nominal rate |
1.041 ÷ 1.346 |
| Limit admissible working value |
0.940 |
| Cores of valves, mm |
| Inlet valves |
| Nominal rate |
5.4839 ÷ 5.4940 |
| Limit admissible working value |
5.4559 |
| Final valves |
| Nominal rate |
5.4508 ÷ 5.4610 |
| Limit admissible working value |
5.4204 |
| Gap of landing of cores of valves in the directing plugs, mm |
| Inlet valves |
| Nominal rate |
0.0203 ÷ 0.0457 |
| Limit admissible working value |
0.0762 |
| Final valves |
| Nominal rate |
0.0559 ÷ 0.0787 |
| Limit admissible working value |
0.1270 |
| Internal the directing plugs, mm |
| Nominal rate |
5.5143 ÷ 5.5296 |
| Limit admissible working value |
5.563 |
| Free length of valvate springs, mm |
| Inlet valves |
51.029 |
| Final valves |
53.492 |
| Adjusting height of cores of valves, mm |
| Inlet valves |
| Nominal rate |
46.761 ÷ 47.549 |
| Limit admissible working value |
47.803 |
| Final valves |
| Nominal rate |
46.685 ÷ 47.473 |
| Limit admissible working value |
47.727 |
|
Cranked shaft and rods
|
| Shatunny necks of a cranked shaft of Ø, mm |
52.9768 ÷ 52.9996 |
| Conicity and ovality, mm |
|
| Nominal rate |
0.0051 |
| Limit admissible working value |
0.0102 |
| Working gap of shatunny bearings, mm |
| Nominal rate |
0.0203 ÷ 0.0432 |
| Limit admissible working value |
0.051 |
| Axial side play of rods, mm |
| Nominal rate |
0.152 ÷ 0.305 |
| Limit admissible working value |
0.406 |
| Radical necks of a cranked shaft of Ø, mm |
71.9760 ÷ 71.9988 |
| Conicity and ovality, mm |
| Nominal rate |
0.0051 |
| Limit admissible working value |
0.0102 |
| Working gap in radical bearings, mm |
| Nominal rate |
0.0203 ÷ 0.0432 |
| Limit admissible working value |
0.0508 |
| Axial side play of a cranked shaft, mm |
| Nominal rate |
0.102 ÷ 0.336 |
| Limit admissible working value |
0.457 |
| Gap of landing of a back epiploon of a cranked shaft, mm |
0.203 ÷ 0.508 |
|
Block of cylinders
|
| Not planeness of a surface of interface, mm |
| Nominal rate |
0.076 |
| Limit admissible working value |
0.101 |
| Ø cylinders, mm |
| Nominal rate |
85.9993 ÷ 86.0146 |
| Limit admissible working value |
86.0146 |
| Limit admissible conicity and ovality, mm |
0.051 |
|
Pistons and piston rings
|
| Ø pistons, measured at distance of 17.8 mm from a skirt cut), mm |
| Nominal rate |
85.9739 ÷ 85.9841 |
| Limit admissible working value |
85.9638 |
| Gap of landing of pistons in cylinders, mm |
| Nominal rate |
0.0152 ÷ 0.0406 |
| Limit admissible working value |
0.076 |
| Gaps in locks of piston rings, mm |
| Top compression ring |
| Nominal rate |
0.203 ÷ 0.356 |
| Limit admissible working value |
0.610 |
| Second compression ring |
| Nominal rate |
0.406 ÷ 0.559 |
| Limit admissible working value |
0.711 |
| Oil scraper ring |
| Nominal rate |
0.203 ÷ 0.711 |
| Limit admissible working value |
0.787 |
| Gaps of landing of compression rings in flutes of pistons, mm |
| Top compression ring |
| Nominal rate |
0.0356 ÷ 0.0610 |
| Limit admissible working value |
0.127 |
| Second compression ring |
| Nominal rate |
0.0305 ÷ 0.0559 |
| Limit admissible working value |
0.127 |
|
Efforts of a tightening of threaded connections
|
N • m *
|
| Bolts of radical bearings |
| Cover bolt |
76 |
| Lateral bolt |
49 |
| Nuts of covers of the lower heads of rods |
| Stage 1 |
19.0 |
| Stage 2 |
To hold on for 90 ° |
| Bolts of the holder of a back epiploon of a cranked shaft |
11.8 |